Exair Vortex Tubes
A quarter ton of refrigeration in the palm of your hand!
- No moving parts, maintenance free!
- Get cold air down to -46 °C from your compressed air supply!
- Adjustable outlet temperature!
- Available in small, medium and large sizes!
Description
What are Exair vortex tubes and Exair cooling products?
Exair Vortex Tubes are a low-cost, reliable and maintenance-free solution to a wide variety of industrial cooling problems. Vortex tubes, or Ranque-Hilsch tubes, are a thermodynamic device that uses compressed air as a power source to generate two streams of air - one hot and one cold - without having any moving parts!
This makes their design lightweight, compact and low profile for easy integration into any machine or process.
EXAIR vortex tubes are constructed entirely of stainless steel. The wear resistance of stainless steel, as well as its resistance to corrosion and rust, ensures that Vortex tubes will provide years of reliable, maintenance-free operation.
Applications
Cooling electronic controls.
Cooling cutting or machining operations.
Cooling CCTV cameras or vision systems.
Cooling welded parts.
Cooling gas samples.
Adjust or test temperature sensors.
Cooling or heating engine bearings for removal.
Cooling confined environments.
Applications
No moving parts.
Uses no electricity or chemicals.
Small and lightweight. Easy to install.
Low cost option for industrial cooling.
No moving parts. Maintenance free.
Highly durable stainless steel construction.
Adjustable temperature.
Instant on and off.

Videos
– How to adjust the Exair Vortex Tube outlet temperature.
Cooling kits with different generators.

EXAIR Cooling Kits | |
---|---|
- EXAIR Cooling Kits include a vortex tube, all generators, cold muffler, mounting, ductwork and clips to cold duct and separator filter.
|
|
Model
|
Description
|
3908J
|
Cooling kit above 550 Btu/hr. (139 Kcal/hr.), small size.
|
3930J
|
Cooling kit above 2800 Btu/hr. (706 Kcal/hr.), Medium Size
|
3998J
|
Cooling kit above 10,200 Btu/hr. (2570 Kcal/hr.), Large size.
|
How does the Exair Vortex Tube work?

Compressed air, normally at a pressure of between 80-100 psig (5.5 - 6.9 BAR) is injected tangentially through a generator into a chamber where the air flow generates a vortex rotating at over 1,000,000 RPM. The resulting air stream is stirred until it reaches the downstream outlet, from where a certain amount of hot air escapes through the control valve. The air that does not escape, which is still spinning, returns through the center of the outer vortex until it exits on the opposite side as cold air, as it has already lost most of its energy.
Selection Guide for an Exair Vortex Tube.
EXAIR vortex tubes are available in three sizes: small, medium and large. Each size can produce a number of flow rates, determined by a small internal plastic part called a generator. If the cooling, flow or temperature requirements are known, it is very easy to select a Vortex Tube using the table below.
The specifications shown were all tested under controlled conditions.
Remember that vortex generators are interchangeable. If for example, vortex tube model 3215 does not provide sufficient cooling for the application, just by changing the generators inside the vortex tube you can increase the air flow by increasing the cooling capacity.
Model | SCFM* | SLPM* | Btu/hr.** | Kcal/hr.** | Size |
3202 | 2 | 57 | 135 | 34 | Small |
3204 | 4 | 113 | 275 | 69 | Small |
3208 | 8 | 227 | 550 | 139 | Small |
3210 | 10 | 283 | 650 | 164 | Medium |
3215 | 15 | 425 | 1000 | 252 | Medium |
3225 | 25 | 708 | 1700 | 428 | Medium |
3230 | 30 | 850 | 2000 | 504 | Medium |
3240 | 40 | 1133 | 2800 | 706 | Medium |
3250 | 50 | 1416 | 3400 | 857 | Large |
3275 | 75 | 2124 | 5100 | 1285 | Large |
3298 | 100 | 2832 | 6800 | 1714 | Large |
3299 | 150 | 4248 | 10,200 | 2570 | Large |
Applications


