Compressed Air Line Air Leakage Audits
Compressed Air Leak Detection Audit
- It is common for a manufacturing plant's compressed air to have between 25% and 30% wasted due to air leaks, whether from poor connections, pipe wear, or deteriorated filters. By releasing this air into the atmosphere, you are wasting energy that costs money to generate.
- When the air escapes through a pressurized hole, these leaks generate an ultrasonic sound, which can be detected with a Leak Ultrasonic Detector.
- In this audit, our specialized team focuses on compressed air leak detection and marking the leaks, and we provide you with a complete report on the number of leaks found, their location, repair suggestions, as well as the monetary cost of each leak and the total potential savings from repairing all the leaks identified, as part of our air line leakage audits and compressed air system leak audit.
- Additionally, the audit includes industrial air leak testing to further assess the condition of your system and energy loss audits for compressed air lines to ensure maximum energy efficiency.
Description
WHAT YOU SHOULD KNOW
Understanding the behavior of a compressed air system, we know that generating compressed air consumes the most electrical energy in a manufacturing plant.
It takes 8 horsepower of electrical energy to generate 1 horsepower of pneumatic energy. If we waste this valuable compressed air in air leaks, we are practically throwing money into the atmosphere in the form of compressed air.
It is common for 20-30% of the compressed air generated in a manufacturing plant to be wasted in air leaks.
At Airtec our technical team conducts compressed air and gas leak audits, in which our specialized technicians perform a walk-through from the compressor outlet all the way through the main piping loop and in every branch and every machine.
With our SUTO S531 ultrasonic leak detector we can detect these ultrasonic vibrations that generate the leaks.
This allows our specialist technicians to carry out their work without interruption.
Applications
Energy Cost Savings:
Identification and repair of leaks to reduce energy consumption associated with compressed air.
Improved Energy Efficiency:
Optimization of the compressed air system for more efficient and economical performance.
Reduced Operating Expenses:
Minimization of economic losses caused by undetected leaks.
Extended Equipment Lifetime:
Less demand on compressors by correcting leaks, contributing to longer equipment life.
Improved Compressed Air Quality:
Elimination of contaminants and particles that could affect compressed air quality.
Reduction of Carbon Emissions:
Reduction of carbon footprint by reducing compressed air waste and consequent energy consumption.
Advantages
Resource Optimization:
More efficient use of compressed air, optimizing resources and minimizing economic impact.
Improved Profitability:
Increased efficiency and reduced operating costs, contributing to a more profitable operation.
Preventive Maintenance:
Proactive identification of system problems, allowing the application of corrective measures before they become major failures.
Improved Safety:
Reduction of risks associated with compressed air leaks, improving workplace safety.
Production Optimization:
Ensuring a constant and reliable supply of compressed air, avoiding unexpected interruptions in production.
Compliance with Quality Standards:
Compliance with quality standards by maintaining the integrity and purity of compressed air.
Awareness and Conservation Culture:
Fostering a culture of resource conservation by sensitizing employees to the importance of detecting and correcting compressed air leaks.
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Related Products
Energy Generation and Consumption Audit in Compressed Air Systems
Compressed Air Efficiency and Energy Consumption Audit
- For a better understanding of how your compressed air system behaves, Airtec offers compressed air energy audit and air system energy consumption analysis.
- That means we place current measuring instruments on your air compressors and pressure sensors at strategic points to analyze your system's performance.
- With these audits, we can determine how much electrical energy your system is consuming, how much of that energy is actually being converted into compressed air for production, and how much is being wasted on artificial demand.
- We also provide pressure variation data across your plant, and based on that, we offer compressed air efficiency audit solutions and energy generation monitoring for air systems to optimize and keep your system running as efficiently as possible, focusing on industrial compressed air energy optimization.
Energy Generation and Consumption Audit in Compressed Air Systems
Compressed Air Efficiency and Energy Consumption Audit
- For a better understanding of how your compressed air system behaves, Airtec offers compressed air energy audit and air system energy consumption analysis.
- That means we place current measuring instruments on your air compressors and pressure sensors at strategic points to analyze your system's performance.
- With these audits, we can determine how much electrical energy your system is consuming, how much of that energy is actually being converted into compressed air for production, and how much is being wasted on artificial demand.
- We also provide pressure variation data across your plant, and based on that, we offer compressed air efficiency audit solutions and energy generation monitoring for air systems to optimize and keep your system running as efficiently as possible, focusing on industrial compressed air energy optimization.
Quality Audit of Compressed Air Supply ISO 8573-1
ISO 8573-1 Compressed Air Quality Audit
- In a production plant, compressed air systems are critical to the operation.
- To keep pneumatic tools and machines in good condition, they must be supplied with clean and dry compressed air.
- Additionally, to prevent any contamination or production failure in the final product, it's essential to monitor and maintain high levels of compressed air purity testing ISO standards.
- Airtec offers ISO 8573-1 compressed air quality audit services where we monitor particle content and size, hydrocarbon concentration, and dew point in the air line.
- This audit is conducted in accordance with Air supply quality audit ISO 8573 and Industrial air quality compliance ISO 8573-1 compressed air quality standards for the industry, providing a complete compressed air contamination analysis.
Quality Audit of Compressed Air Supply ISO 8573-1
ISO 8573-1 Compressed Air Quality Audit
- In a production plant, compressed air systems are critical to the operation.
- To keep pneumatic tools and machines in good condition, they must be supplied with clean and dry compressed air.
- Additionally, to prevent any contamination or production failure in the final product, it's essential to monitor and maintain high levels of compressed air purity testing ISO standards.
- Airtec offers ISO 8573-1 compressed air quality audit services where we monitor particle content and size, hydrocarbon concentration, and dew point in the air line.
- This audit is conducted in accordance with Air supply quality audit ISO 8573 and Industrial air quality compliance ISO 8573-1 compressed air quality standards for the industry, providing a complete compressed air contamination analysis.
Electric Air Compressor Rental
Renta de Compresores de Aire de Tornillo Rotativo
- En Airtec, entendemos la vital importancia del aire comprimido en la industria de manufactura, donde cada aliento de eficiencia cuenta.
- Presentamos nuestro servicio de renta de compresores de aire de tornillo industriales para satisfacer las necesidades específicas de su operación.
- Contamos con una flotilla diversa de compresores que abarcan desde 50 HP hasta 200 HP, listos para una instalación rápida y una programación eficiente.
- En Airtec, nos enorgullece ofrecer soluciones flexibles, permitiendo la integración temporal de estos equipos en su sistema de aire comprimido.
- Descubra cómo nuestra flotilla de compresores puede ser la respuesta ágil y confiable para mantener su producción en pleno rendimiento.
Electric Air Compressor Rental
Renta de Compresores de Aire de Tornillo Rotativo
- En Airtec, entendemos la vital importancia del aire comprimido en la industria de manufactura, donde cada aliento de eficiencia cuenta.
- Presentamos nuestro servicio de renta de compresores de aire de tornillo industriales para satisfacer las necesidades específicas de su operación.
- Contamos con una flotilla diversa de compresores que abarcan desde 50 HP hasta 200 HP, listos para una instalación rápida y una programación eficiente.
- En Airtec, nos enorgullece ofrecer soluciones flexibles, permitiendo la integración temporal de estos equipos en su sistema de aire comprimido.
- Descubra cómo nuestra flotilla de compresores puede ser la respuesta ágil y confiable para mantener su producción en pleno rendimiento.
Preventive Maintenance Contracts
Pólizas de Mantenimiento Preventivo a Sistemas de Aire Comprimido Industrial
- En Airtec, comprendemos a fondo la importancia vital que los sistemas de aire comprimido y sus componentes tienen en la industria de manufactura.
- Es por eso que ofrecemos pólizas de mantenimiento preventivo, abarcando desde compresores hasta filtros, secadores, tanques y drenes.
- Reconocemos que estos sistemas son el pulso que impulsa la eficiencia operativa, y entendemos que cualquier paro no planificado puede traducirse en costosos tiempos de inactividad para las empresas.
- En Airtec, nos esforzamos por mantener los sistemas de aire comprimido trabajando de manera óptima mediante rutinas de mantenimiento preventivo, asegurando así la continuidad de la producción y la eficiencia constante para nuestros clientes.
Preventive Maintenance Contracts
Pólizas de Mantenimiento Preventivo a Sistemas de Aire Comprimido Industrial
- En Airtec, comprendemos a fondo la importancia vital que los sistemas de aire comprimido y sus componentes tienen en la industria de manufactura.
- Es por eso que ofrecemos pólizas de mantenimiento preventivo, abarcando desde compresores hasta filtros, secadores, tanques y drenes.
- Reconocemos que estos sistemas son el pulso que impulsa la eficiencia operativa, y entendemos que cualquier paro no planificado puede traducirse en costosos tiempos de inactividad para las empresas.
- En Airtec, nos esforzamos por mantener los sistemas de aire comprimido trabajando de manera óptima mediante rutinas de mantenimiento preventivo, asegurando así la continuidad de la producción y la eficiencia constante para nuestros clientes.
Corrective Maintenance of Compressors
Corrective Maintenance of Industrial Compressed Air Compressors
- At the core of the manufacturing industry, industrial air compressors play an essential role in various processes.
- At Airtec, we offer specialized maintenance services to ensure the efficiency and service life of industrial compressed air systems.
- Our proactive expertise can prevent costly production downtime, optimizing the productivity of operations in the manufacturing industry.
- Find out how we elevate the performance and reliability of your industrial air compressors.
Corrective Maintenance of Compressors
Corrective Maintenance of Industrial Compressed Air Compressors
- At the core of the manufacturing industry, industrial air compressors play an essential role in various processes.
- At Airtec, we offer specialized maintenance services to ensure the efficiency and service life of industrial compressed air systems.
- Our proactive expertise can prevent costly production downtime, optimizing the productivity of operations in the manufacturing industry.
- Find out how we elevate the performance and reliability of your industrial air compressors.
