Ionized Circular Air Curtain – Super Ion Air Wipe Exair Gen 4
The Super Ion Air Wipe EXAIR Gen 4 delivers a powerful 360° ionized circular air curtain with laminar airflow to eliminate static electricity on cables, hoses, pipes, and extrusion products — with no moving parts.
- ✓Instant 360° high laminar ionized airflow with 40:1 air amplification ratio.
- ✓No moving parts — completely maintenance-free operation.
- ✓Easy assembly and installation for cables, hoses, pipes, and extrusion products.
- ✓Reliable Super Ion Air Wipe EXAIR Gen 4 for industrial static elimination applications.
Description
Super Ion Air Wipe EXAIR Gen 4 – What is the EXAIR Antistatic Circular Air Curtain?
The Super Ion Air Wipe EXAIR Gen 4 provides uniform 360° ionized air flow and is easy to place around any cylindrical geometry to remove electrostatic charges and other contaminants from the surface of the part. The system is ideal for use on pipes, cables, extruded profiles, hoses, wire and more. It maximizes ionized air flow and minimizes compressed air consumption.
The Super Ion Air Wipe provides full coverage of the moving part through it. The high volume, high velocity air flow sticks to the surface and cleans it with static eliminating ions. The airflow remains attached to the surface and is effective many feet away from where the Super Ion Air Wipe is mounted. With a pressure regulator (optional) you get infinite control of air velocity and volume.
Applications
Cleaning and neutralizing extrusion operations.
Neutralizing electrostatic charges on pipes and tubing.
Eliminating static on plastic film and cable jacketing.
Neutralizing static on plastic hose and tubing.
Distributing heat in molds and ovens.
Neutralizing static for quality printing on cylindrical surfaces.
Cleaning robotic paint gun tips.
Cleaning molded plastic parts.
Advantages
Compact, lightweight, and low profile design.
Minimal compressed air consumption.
40:1 air amplification ratio.
Shims for precise airflow adjustment.
No moving parts — completely maintenance-free.
Variable force and flow for flexible applications.
Easy mounting — no electromagnetic interference.
Instant on/off operation.
How does the ionized air curtain work?
he Exair circular ionized air curtain incorporates a Super Air Wipe and a divisible ionizing collar, energized by a power source. The compressed air supplied to the unit is expelled through the small annular nozzle of the Super Air Wipe at high velocity (1). A 360° conical ring of air is created and in turn induces high volumes of atmospheric air into the air stream (2). The air stream passes through the collar and is ionized by two emitter points (3). That high velocity ionized air stream adheres to the surface of the cylindrical part passing through the Super Ion Air Wipe (4), uniformly eliminating static and removing any surface contaminants.
Videos
– Static elimination demonstration.
– Other static elimination solutions.
Super Ion Air Wipe EXAIR Gen 4 – Advanced Static Elimination for Cylindrical Products
The Super Ion Air Wipe EXAIR Gen 4 is specifically designed for industrial applications where traditional flat static eliminators cannot provide complete coverage. Its unique circular design allows the ionized air curtain to surround the entire circumference of cables, hoses, pipes, and extrusion products simultaneously, ensuring complete static neutralization in a single pass.
The Gen 4 technology incorporated in the Super Ion Air Wipe EXAIR Gen 4 includes an electromagnetically shielded high-voltage cable that provides superior protection against abrasion and electrical interference. The integrated ground design eliminates the need for a separate ground connection, simplifying installation and reducing setup time in production environments.
Industrial facilities across plastics, automotive, electronics, packaging, and wire and cable manufacturing rely on the Super Ion Air Wipe EXAIR Gen 4 to improve product quality, reduce contamination, and maintain safe working conditions — all without the maintenance costs associated with mechanical static eliminators.
Downloads
Super Ion Air Wipe Catalog
Super Ion Air Wipe Tech Sheet
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